Glass tempering furnace is an important glass deep processing equipment, and its mechanical transmission system is the core component to ensure the normal operation of the equipment. Under long-term and high-intensity operation, the mechanical transmission system is inevitably encountering abnormal problems. Here, we will conduct an in-depth analysis of the possible causes of mechanical transmission abnormalities in glass tempering furnaces and corresponding solutions, hoping to provide reference for operators to solve problems.
1. Analysis of abnormal phenomena
Before dealing with mechanical transmission abnormalities, we have to make a thorough analysis of the abnormal phenomenon, which helps to more accurately locate the problem. The common abnormal phenomena of mechanical transmission in glass tempering furnaces include: abnormal noise, creaking, roaring and other abnormal noises in the transmission system; The vibration is obvious, and the glass tempering furnace generates significant vibration during operation, even causing equipment shaking; The operation is not smooth, and the transmission system is stuck or stuck during operation, making it unable to work smoothly; Abnormal temperature rise, abnormal temperature rise of transmission components, possible issues such as friction and wear.
The normal operation of mechanical transmission systems cannot be separated from the effective supply of lubricating grease. If there is insufficient lubrication or poor quality of lubricating oil, it is easy to increase the friction of transmission components, thereby causing abnormalities. The solution is to strengthen lubrication maintenance, regularly check the quantity and quality of lubricating grease, and ensure that all key parts of the transmission system are fully lubricated. Reasonably selecting lubrication methods and sometimes using automatic lubrication systems can improve maintenance efficiency.
3. Abnormal transmission caused by component wear
Long term operation can lead to wear of components in the mechanical transmission system. For example, the wear of components such as gears, chains, and belt drives can lead to a decrease in transmission efficiency, resulting in noise and vibration. It is necessary to replace severely worn components in a timely manner, regularly inspect key components, pay special attention to components with obvious signs of wear, and handle or replace them in a timely manner.
The various parts of the mechanical transmission system need to be adjusted reasonably, including the tension of the chain, the tightness of the belt transmission, the degree of gear meshing, etc. If these parameters are not adjusted properly, it will lead to abnormal transmission. When abnormal situations occur, it is necessary to adjust the transmission parameters. Ensure that the tension of the chain, the tightness of the belt drive, and the degree of gear engagement meet the requirements of equipment operation.
5. Regular maintenance and monitoring
Abnormal problems in mechanical transmission systems can mostly be prevented through regular maintenance. Establish a regular inspection mechanism, including cleaning, lubrication, adjustment, and replacement of components. By utilizing modern technology and introducing monitoring systems, the operating status of the transmission system can be monitored in real-time, and potential problems can be identified in a timely manner. Provide relevant training for operators and maintenance personnel to enhance their understanding and maintenance skills of mechanical transmission systems.
The handling of mechanical transmission abnormalities in glass tempering furnaces requires comprehensive analysis and systematic solutions. Through a series of operations such as lubrication maintenance, replacement of worn parts, adjustment of transmission parameters, inspection and repair of damaged parts, establishment of regular maintenance and monitoring mechanisms, mechanical transmission abnormalities can be effectively addressed.
